一:挡板结构区别:国内大部钉箱机厂家采用仿台湾的、缺点是容易形成剪刀叉;速度慢。
而公司采用欧洲核心技术,能有效解决剪刀叉的形成,速度快!计件的前提下、同样的人钉同样的箱速度比东莞钉机快三分之一,相当于每天比其多节约1~2人工!
二:送纸间隙调整:国内大部分厂家采用手动调整;三,五,七层订单互换时他们需要松开锣丝,用锤敲上或敲下调完边再调重复调另一边,间隙要调整到二边均匀很耗时间,熟手工换这订单都需要15分钟。
正日丰彩机械采用电动调整间隙,任何订单互换只需一分钟,触摸屏上自动调整。
三:伺服电机:国内大部分厂家为降低成本普遍采用1.8kw伺服电机及伺服控制系统,若钉大纸箱(如柜式空调,冰柜……),每个纸箱需要钉十几颗钉以上的话最多连续工作二小时伺服会出现过载保护!自动停机需要重新启动,伺服电机和控制系统经常满载或过载会影响到伺服的稳定性及使用寿命!
正日丰彩机械采用和原装台湾一样的日本安川伺服电机及伺服控制系统,无论是钉摩托车箱还是柜式空调调箱均不会出现过载停机现象,确保伺服使用精度和超长寿命!
四:齿轮结构:国内所有半自动钉箱机厂家均采用齿轮结构、一个胶齿,一个铁齿;因其位置在电箱上方所以不能像印刷机一样采用喷淋式润滑;可以想象二个齿轮长期处于干磨状态下胶齿轮在铁齿轮的磨损下寿命有多长?精度能保持多久?有磨损钉距走不准,胶齿轮寿命短!齿轮和轴同时采用最古老的键槽连接,齿轮,平键和轴都容易磨损!故障率高!
正日丰彩机械采用法国技术,国内首创!采用类似汽车变速箱技术,用高精同步轮,双面德国同步带,台湾免键连接环(涨紧套),减少中心虚位磨损,长期保持精度,寿命长!几乎没有故障率!
五:钉机机头;国内大部分厂家普遍采用河北或东莞机头;故障率高、寿命短!
A: baffle structure difference: most domestic nail box machine manufacturers use imitation Taiwan, drawback is easy to form scissors fork, slow.
The company uses the European core technology, can effectively solve the scissors fork formation, speed! Under the premise of the same piece, the same person nailed the same box speed is 1/3 faster than the Dongguan nailing machine, which is equivalent to saving more 1~2 per day than manual labor!
Two: feed gap adjustment: most domestic manufacturers adopt manual adjustment; three, five, seven layers when they need to loosen the exchange order screw hammer, or knock down end edge to adjust profile on the other side, the gap should be adjusted to two edge uniform is time consuming, ripe for this manual orders need 15 minutes.
The machine adopts the electric adjustment gap, any order exchange only needs one minute, the automatic adjustment on the touch screen.
Three: servo motor: most domestic manufacturers in order to reduce costs, generally use 1.8kw servo motor and servo control system, if nail big carton (such as cabinet air conditioning, freezer)...... ) each carton needs more than a dozen nails. At most, two hours of continuous work will result in overload protection of the servo! Automatic shutdown requires restarting, and servo motors and control systems are often full load or overload, which will affect the stability and service life of the servo!
Is the same as the original Fengcai machinery and Taiwan Japan Yaskawa servo motor and servo control system, whether it is the nail box or cabinet type air conditioning box for motorcycle will not overload shutdown phenomenon, ensure the servo used precision and long life!
Four: gear structure: all domestic semi-automatic nail box machine manufacturers are using the gear structure, a plastic gear, an iron tooth; due to the use of spray lubrication to its location in the box above so as to not like printing machine; you can imagine two gear in the long-term state of glue dry grinding gear in iron gear wear how long is the next life? How long will the accuracy last? Wear, nail distance is not allowed, rubber gear life is short! The gears and shafts are joined with the oldest keyway at the same time, and the gears, flat keys and shafts are easy to wear! High failure rate!
It is used in France and the first in china! A similar car gearbox technology with high precision, synchronous wheel, double sided synchronous belt of Taiwan in Germany, the free connection ring (tension sleeve), the virtual center reduces wear and maintain precision for a long time, long service life! There is almost no failure rate!
Five: nail machine head; most domestic manufacturers generally use Hebei or Dongguan head; high failure rate and short life!